![]() First, the manufactured component can be produced in an open-air environment, which allows for a dramatic increase in the size of component created as there is no vacuum chamber required for fabrication. Through 12 years of research, MELD has realized several advantages that the company is leveraging through this process. An advantage to the MELD process is the ability to work in an open-air environment, allowing for the production of larger-scale parts. The revolutionary part is that it frees you up from the restrictions of the melt-based processes.” Due to increased demand, MELD has expanded its operator training on site at their Virginia-based facility. We’re exploiting the plastic deformation of the metal in a very similar manner to friction stir welding. “I think this is revolutionary,” Chase Cox, Director of Technology at MELD Manufacturing, told Truck and Off-Highway Engineering. By not melting the materials, MELD believes it is taking additive manufacturing beyond just an evolutionary step. Instead, materials are brought to their plastic deformation state and then formed into the desired shape. While additive manufacturing has thus far relied on melting materials to produce custom components, the MELD process does not require taking metals up to their melting points. The MELD Manufacturing machines can work with a wide variety of materials as well as dissimilar metals. The design contest is produced by Tech Briefs Media Group. MELD Manufacturing believes it has the remedy for these limitations, and it has garnered numerous accolades for its patented MELD process, including the 2018 “Create the Future” award in the Robotics/Automation/Manufacturing category. However, the technology has been limited in the size and materials available to be produced. (MELD)Īdditive manufacturing has been a catalyst in improving speed and efficiency during the product development process. Matthew Borst The MELD additive manufacturing process leverages the plastic deformity of materials without having to melt and alter them.
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